Flat bottom pouches for premium shelf

Plain stock from £250. Custom print from £1,000. Custom dimensions from £1,750. EU production in 30-40 working days. Asia in 25-30 working days. Three pathways. One format.

Yellow background with a border pattern of repeated outlined food packaging bags.
Versatile

The format that ships

The premium-shelf format for growing CPG brands. Five printable surfaces on a rigid base. Four standard tooled sizes or fully bespoke.

Pathways

Three ways to buy flat bottom pouches

Pick your route based on timeline and flexibility.

White stand-up pouch bag with a resealable zipper on a yellow background.
Tier 1

Plain stock on standard size

Unprinted pouches in four tooled SKUs. £250 minimum. Fastest path to shelf.

Bag of Fenwick & Field Moorland Lamb adult dog food with kibble pile on gray background.
Most chosen

Custom print on standard size

Your artwork on four tooled sizes. £1,000 minimum. No new tooling. Gloss, matte, soft-touch, or spot varnish finishes.

Black and pink bag of Put Out Nutrition whey protein isolate with strawberries and cream flavor.
Tier 3

Custom print on custom size

Bespoke dimensions, custom closures, and barrier specs. £1,750 minimum. Full control on size and structure.

Speed

Lead times from artwork approval

Working days from artwork approval. Production across UK, EU, and Asia to match your timeline and scale.

10-15 days

Rollstock UK or EU

15-20 days

Stand-up UK or EU

20-25 days

Stand-up Asia

25-40 days

Flat bottom EU or Asia

Custom

Build your own pouch

Your product doesn't have to fit a standard size. We tool flat bottom pouches to your exact dimensions, with fitments matched to your fill line and barrier specs matched to your shelf life. Send your current pack. We'll quote against the spec.

Dimensions

Any size you need, tooled to your product.

Fitments

Zippers, valves, hang holes, or none.

Substrates

Mono-PE with barrier levels to suit.

Materials

Ready for retail

Recyclable substrates, food contact certification, and audit-certified supply. Built for UK retail standards.

Plain white stand-up pouch on a yellow background, suitable for packaging.
Materials

Recyclable mono-material substrates. Retail-ready.

Stand-up pouches in mono-PE, PP/PE structures, or paper. Flat bottom in mono-PE. Rollstock in mono-PP, PP/PE structures, or paper. Barrier coatings optional across all substrates. Substrates accommodate OPRL labelling for member brands, general recycling marks, or your own brand symbols.

Nouri high protein granola bag with mango and passionfruit shown in a blue bowl on front

Food contact

EC 1935/2004 and UK retained law. Suitable for direct contact across food, beverage, and supplement categories.

Brown and red pack of BBQ Bill's Fiery Jalapeno beef jerky with pepper image and logo.

BRCGS certified

Full audit certification gives multiples, specialty retailers, and DTC fulfilment partners the supplier validation they require.

Assorted dietary supplements including capsules, tablets, powder with scoop, and gummy bears on a surface.
Industry

Supplements

Premium powders 400g-3kg in flat bottom pouches. Powder-proof closures, allergen labelling space, and barrier laminates tuned for shelf life.

White bowl filled with dry round dog kibble and bone-shaped treats on a wooden surface.
Industry

Pet Food

Dry food 1-6kg in flat bottom pouches ready to compete with supermarket own-label. Pocket zip closures and high-barrier laminates. Strong shelf presence from first run.

Assorted snacks on a wooden surface: potato chips, popcorn, mixed nuts, cheese cubes, pretzels, and nut bars in bowl.
Industry

Snacks

Specialist pastas, rices, and premium organics in flat bottom pouches. Rigid base, resealable, retail-ready.

Assorted colorful candies, chocolate pieces, and truffles arranged on a wooden surface.
Industry

Confection

Chocolate, sweets, and premium gifting in flat bottom pouches. Rigid base presents like a box. Barriers tuned for ambient retail.

Metal stovetop coffee maker with coffee beans next to a black cast iron teapot on a wooden surface.
Industry

Coffee & Tea

The recognised format for specialty coffee. Degassing valves, 250g and 1kg standards.

Folded white towel, bath salt scoop, cream, lavender sprigs, and pumice stone on marble surface.
Industry

Health & Beauty

Powders, salts, and bulk refills in flat bottom pouches. PTC and powder-proof closures. Premium presentation that signals quality.

Bowls of various sauces and spices with herbs on a wooden surface and a wooden spoon.
Industry

Condiments

Dry mixes, rubs, and seasonings in flat bottom pouches. Stable base for shelf, pocket zip for repeat use, and barriers tuned for flavour retention.

Formats

Flat bottom vs stand-up vs rollstock

Three formats, three different jobs. Compare them on weight, cost, speed, and shelf impact. Pick the one your product needs.

Feature
Flat-bottomed pouch icon
Flat bottom
stand-up pouch icon
Stand-up
Roll stock icon
Rollstock
Best weight range
1-6kg workhorse
Up to 1.5kg practical fit
Single-serve to bulk
Minimum order
Plain £250. Custom £1,000.
Plain £250. Custom £1,000.
Custom £1,000. No plain stock.
Lead time from artwork
25-40 working days EU or Asia.
15-20 working days UK/EU. 20-25 Asia.
10–15 working days UK/EU
Printable panels
Five
Three
Continuous web
Shelf presence
Strongest
Strong
Functional. Not a shelf format
Best for
Coffee, pet food, supplements, premium bulk
Supplements, snacks, coffee, most retail
Sachets, sticks, pillow packs at volume

Ready to order flat bottom pouches?

Talk through your SKU range. Pricing response within 24 hours. Free sample packs in 2-3 working days.

Other formats available

Flat bottom is built for premium shelf. If you're under 1.5kg or running high-volume FFS production, explore stand-up or rollstock.

Questions

Format-specific answers. Read before you quote.

Which tier is right?

Three ways to buy. Plain stock on a standard size starts at £250 and ships fastest, with no tooling and no artwork setup. Custom print on a standard size starts at £1,000. You skip the tooling but supply your own artwork across five panels. Custom print on a custom size starts at £1,750 and gives you full control over dimensions, fitments, and barrier specs. Pick the tier that matches your timeline and budget.

How long from artwork to delivery?

There's no UK production for flat bottom pouches. EU production takes 30-40 working days from artwork approval. Asia takes 25-30 working days. Then add transit: 7-10 days for EU road, around 10 days for Asia air, around 30 days for Asia rail and road, or around 50 days for Asia sea freight. Your total depends on where you produce and how you ship.

I'm moving up from stand-up pouches. Is flat bottom the right step?

For most brands going into premium retail, yes. Flat bottom gives you a rigid base that sits stable on shelf, five printable panels instead of three, and a structure that signals quality next to established brands. If your product is under about 1kg and shelf presence isn't critical, stand-up may still be the better value. If you're heading for grocery or premium retail, flat bottom is built for it.

My zipper keeps failing on my dry product. What do you recommend?

Zipper failure is the most common complaint we hear on dry food and powder products. It usually comes down to the wrong zipper spec for the product weight and how often the pack is opened. We'll match the closure to your product, whether that's a press-to-close zipper, a slider, or a tin-tie. Bring us a sample of what's failing and we'll tell you what to switch to.

How do I choose a size?

Four standard sizes cover 100g to 2.5kg. FBP-01 holds 100g to 250g, the standard specialty coffee bag size and a clean fit for smaller supplements and treats. FBP-02 handles 500g to 750g, the sweet spot for premium supplement powders. FBP-03 carries 800g to 1.1kg, including the 1kg professional coffee standard. FBP-04 is the heavy retail format for 1.5kg to 2.5kg. Not sure which fits? Request a free sample pack and test the fill line before you commit. For products heavier than 2.5kg, we tool a custom format on Tier 3. Pet food goes up to 6kg this way.

Are flat bottom pouches recyclable?

In most cases, yes. Flat bottom pouches can be specified in mono-PE for soft plastic recycling streams. High-barrier laminates and add-ons like windows, valves, or specialty closures can affect the recycling status, so tell us your shelf-life and recyclability priorities at quote stage and we'll spec the substrate accordingly. Substrates accommodate OPRL labelling for member brands, general recycling marks, or your own brand symbols.

How are flat bottom pouches printed?

Three print technologies under one supplier. Match the press to your run. Digital for short runs and rapid sampling. HD flexo for medium and high volumes with photo-quality output. Rotogravure for the highest fidelity at scale, with low cylinder costs and low MOQs that open gravure to growing brands.

Can I get a free sample?

Yes. Request plain stock pricing and tick the sample pack option in the form. We'll send you one of each standard size so you can feel the construction, test your fill line, and check the pack sits the way you need on shelf before you commit to volume.

Still have questions?

Reach out. We answer fast.

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